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Permeable Paver Installation: Open-Graded Base, Joint Aggregate and Infiltration Design

A technical guide to permeable interlocking concrete pavement (PICP) design, focusing on open-graded bases and infiltration for stormwater management.

August 28, 2026

Managing Stormwater Through Engineered Infiltration

Permeable Interlocking Concrete Pavement (PICP) systems represent a critical Best Management Practice (BMP) for modern site development. Unlike traditional impervious surfaces that contribute to runoff and heat island effects, permeable systems are designed to capture, filter, and infiltrate stormwater back into the subgrade. This process relies on a specific cross-section of open-graded aggregates that provide both structural support and significant void space for water storage. For architects and engineers, specifying the correct gradation of base materials and selecting high-performance units like the Aqua-Via I or Aqua-Via Trio is essential for long-term hydrological performance.

The Open-Graded Base System

The foundation of a permeable installation differs fundamentally from standard interlocking pavement. While standard installations use dense-graded aggregates, PICP requires open-graded stone to ensure high permeability. The system typically consists of three distinct layers:

  • Subbase (Reservoir Layer): Usually composed of ASTM No. 2 or No. 57 stone. This layer provides the primary structural capacity and water storage volume. The depth of this layer is determined by the design storm requirements and the infiltration rate of the native soil.
  • Base Layer: A 4-inch lift of ASTM No. 57 stone is typically placed over the subbase to provide a transition and further structural stability.
  • Bedding Layer: A 1.5 to 2-inch layer of ASTM No. 8 stone serves as the leveling course for the pavers. This layer must be kept clean and free of fines to prevent clogging at the interface.

Joint Aggregate and Surface Infiltration

The "permeability" of the system is not a function of the concrete units themselves, but the aggregate-filled joints between them. Products such as the Aqua-Via II and Aqua-Via ML are engineered with specific spacer bars that create wide joints.

These joints are filled with ASTM No. 8, 89, or 9 stone. This open-graded joint aggregate allows water to pass rapidly from the surface into the bedding and base layers. It is imperative that designers specify clean, washed stone for these joints; using sand or stone dust will lead to immediate system failure by sealing the surface.

Comparison of Permeable Systems

ComponentMaterial SpecificationPrimary Function
Joint FillASTM No. 8, 89, or 9Initial Infiltration & Interlock
Bedding CourseASTM No. 8Leveling & Drainage
Base CourseASTM No. 57Structural Support
SubbaseASTM No. 2 or 57Stormwater Storage (Reservoir)

Design Considerations for Infiltration

When designing for infiltration, the native subgrade must be evaluated. In well-draining soils (Hydrologic Soil Groups A and B), a full infiltration system can be utilized. In poorly draining clay soils (Group D), a partial infiltration or no-infiltration design may be required, incorporating underdrains to move excess water to a municipal storm system once the reservoir layer reaches capacity.

For projects requiring heavy-duty performance, the Aqua-Via ML provides a mechanical lock that is suitable for larger scale applications while maintaining the necessary void space for environmental compliance. In pedestrian or light vehicular areas, the 4 x 12 AquaLiña offers a linear aesthetic without sacrificing the functional requirements of a permeable system.

Maintenance and Longevity

The longevity of a permeable installation is tied to the prevention of surface clogging. Designers should ensure that adjacent landscaped areas are stabilized to prevent sediment from washing onto the pavers. Routine maintenance involves removing accumulated debris from the joints using vacuum equipment to restore infiltration rates. Because the system uses open-graded stone, it is less susceptible to frost heave and provides a highly durable surface for California and Arizona climates.

Specify It

To ensure your project meets local stormwater regulations while maintaining architectural integrity, utilize the AckerStudio AI to generate custom patterns and technical specifications. You can request samples of our permeable line, including the Aqua-Via series, to verify color and texture for your next submittal.

Aqua-Via I pavers in Catina Blend FM
Aqua-Via ML concrete pavers
Aqua-Via ML concrete pavers

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